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Process Plant Start-Up, Commissioning & Troubleshooting

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On-Site / Training

Details

The aim of this course is to provide participants with a complete and up-to-date overview of the start-up and commissioning of petrochemical ants. 

The course will also cover the troubleshooting of the start-up process. Upon the successful completion of this course, participant will gain enough skills to anticipate and avoid all problems associated with such start-up process. Further, this course will provide participants with a satisfactory understanding of the Crude Distillation Operation & Troubleshooting, Management & organizational issues, estimations of required resources, CPM planning, Mechanical integrity, troubleshooting, Start-Up Operations, Technical Inspection, Instrumentation/Control systems, HSE, Systems of Hysis or Aspen Tech. 

Simulation models on crude distillation columns, which is could be improved the distillation columns operations and much other necessary knowledge associated with the petrochemical plant start-up and commissioning. Actual case studies from around the world will be demonstrated to highlight the topics discussed.

Outline

Day 1

  • Introduction & Welcome
  • Introduction to Petrochemical Plant Start-up: Terminology; Startup requirements, Project details; Contractual obligations, Organizational structure & responsibilities, Successful measures, Problems associated with Startup and avoidance process
  • Crude Distillation operation & troubleshooting
  • Optimization of distillation columns operation (e.g. atmospheric and vacuum columns)
  • Case Studies & Discussion

 Day 2   

  • Management of distillation columns revamps (e.g. atmospheric and vacuum columns)
  • Health, Safety & Environment: Risk Assessment, Safety Training, HSE Problems and contingency plans; Safety Procedures and implementations, ISO 18001, ISO 14001 and other international standards, Safety Manual and Hazardous Operational Analysis.
  • Petrochemical Plant Start-Up Management: Responsibilities & Authorities; Organizational Structure; Manpower & Staffing, Coordination Procedures, Leadership
  • Petrochemical Plant Commissioning Strategy

 Day 3

  • New Technologies applied to distillation columns
  • Technical Inspection & Testing
  • Methods of enhancing distillation columns operation and improving products yields and quality
  • State of the art” distillation columns (e.g. modern columns) and their operation and benefits

Day 4

  • Start-Up Operations: Preparing and Isolating Petrochemical Plant, The Initial Start-Up Activities; Maintaining Forward Momentum; Test Run Preparation and Performance
  • Start-Up Progress Monitoring, Instrumentation and Control
  • Troubleshooting & Problem Solving: Identification of Problems &Priorities; Resource Allocation & Teamwork; Data Collection & Solution Selection, Advanced Troubleshooting Techniques, RCFA & RCM
  • Case Studies & Discussion

Day 5

  • Hysis or Aspen Tech. Simulation models on crude distillation columns
  • Break
  • All Systems that can be improved/added/deleted to enhance the distillation columns operation (e.g. atmospheric and vacuum columns).
  • Presentation of Certificates

Special Offer

1 delegate  –  15% discount

2 delegates –  20% discount

3 delegates –  2 with full amount + 1 free of charge

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PETC Training Company was established in response to the growing need for quality training to support the business community within your Company, Department or Organization by providing a high standard of Training Programs, Courses, Seminars, Workshops and Consultancy Services to employees in a very competitive business environment.

Following the latest trends and ideas in Technology and Management techniques, and with its in-depth knowledge of the business environment, PETC Training Company is able to meet the special requirements of both local and international business throughout the Middle East.

PETC Training & Consulting is an independent multinational firm with more than 25 years of experience in helping regional organizations develop their human capital in all fields of management. Since 1995, we have been entrusted by our clients to provide the most reliable training and consulting products and services in the region. Our innovative and diversified range of training programs and consulting services are designed and delivered by an ever-growing team of full time multilingual consultants experienced in providing solutions relevant to this part of the world and applicable to today’s business challenges. We pride ourselves on our track record in this regard and on our long-standing relationships with our clients, many of whom have been with us since we started business. ...
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